Plant Head - Sulphuric Acid and Effluent Treatment Plant Operations

Plant Head - Sulphuric Acid & ETP

SAP & ETP Operations Management

• Lead end-to-end operations of Sulphuric Acid Plant and ETP. 
• Ensure achievement of production and treatment targets. 
• Maintain stable and efficient operation of: 
  • Gas Cleaning Plant
  • Contact Section
  • Acid Absorption Section
  • Acid Storage & Dispatch Systems
  • ETP, Neutralization & Water Recovery Systems
  • ZLD Systems (where applicable)
• Optimize plant throughput, conversion efficiency, and recovery rates.
• Ensure maximum plant availability and reliability.

Environment Compliance

• Ensure adherence to: 
  • CPCB norms
  • GPCB norms
  • Environmental Clearance conditions
  • Consent to Operate requirements
• Ensure compliance related to: 
  • SO₂ emissions
  • Acid mist emissions
  • Stack monitoring
  • Water discharge standards
  • Hazardous waste handling
• Drive zero environmental non-compliance.

Process Excellence & Optimization

• Improve: 
  • Sulphur burning efficiency
  • SO₂ to SO₃ conversion efficiency
  • Sulphuric acid quality
  • Utility consumption
  • Water recovery
  • Energy efficiency
• Lead process debottlenecking initiatives. 
• Implement Lean, Six Sigma and continuous improvement projects.

Safety & Risk Management

• Champion Process Safety Management (PSM). 
• Ensure compliance with: 
  • SOPs
  • PTW System
  • LOTO
  • HIRA
  • MOC
  • Emergency Response Procedures
• Conduct incident investigations and implement corrective actions. 
• Build a strong safety culture across operations teams.

Maintenance Coordination

• Work closely with Maintenance teams for: 
  • Preventive Maintenance
  • Predictive Maintenance
  • Shutdown Planning
  • Turnaround Management
• Drive improvement in equipment reliability. 
• Reduce unplanned downtime.

Water & Effluent Management

• Ensure efficient operation of: 
  • ETP
  • Recycle Systems
  • Neutralization Systems
  • Sludge Handling Facilities
  • Water Recovery Systems
• Monitor water balance and recycling performance.
• Promote water conservation initiatives.

Team Leadership

• Lead a multidisciplinary team of: 
  • Shift In-Charges
  • Engineers
  • Operators
  • Technicians
  • Contract Workforce
• Develop competency and succession plans. 
• Drive performance and employee engagement.

Budget & Cost Control

• Prepare annual operating budget. 
• Monitor: 
  • Chemical consumption
  • Utility consumption
  • Maintenance expenses
  • Spares inventory
• Drive cost optimization without compromising safety or quality.

Projects & Expansion

• Support: 
  • Capacity enhancement projects
  • Debottlenecking initiatives
  • Environmental improvement projects
  • Technology upgrades
• Participate in commissioning and performance guarantee tests.

 

Education Qualification: 

B.E./B.Tech in Chemical Engineering

M.Tech Chemical / Environmental Engineering preferred

Experiences:

18–25 years of experience in process industries, focused can be Sulphuric Acid Plant Operations, Gas Cleaning Systems, Environmental Systems, ETP / Wastewater Treatment Operations

The road to empowerment is the one that guards a country’s stride onwards, keeping every hurdle that poses a threat to the constant pace of progress at bay. Yet another milestone in our growth story, is the business of Natural Resources. The scale of our business assures a steady availability of coal, extracted in the most responsible ways, which promises constant supply of power to both urban and rural geographies of India ensuring no hurdles are faced by the citizens in the path to achieving their dreams. The mining industry is considered a major contributor to the growth of the Indian economy. The mining business unit of the Adani group was established in 2007 as the last link in ensuring energy security for India. We are also developing and operating mines in Indonesia and Australia.

In the past few years, we have transformed from a coal trading and importing company to a comprehensive integrated coal management company. We have a diversified trading portfolio and are involved in Coal and Coke trading.

Experience Level

Executive Level