Quality Control Engineer

JOB PROFILE – PRODUCTION CUM QUALITY ENGINEER

1. Planning & Coordination

• Collect the control plan from Mr. BhargavBhai before starting inspections.
• Coordinate daily with Mr. Bhargavbhai for inspection and production planning.
• Ensure drawings and inspection requirements are clearly understood before machining begins.

2. In-Line Inspection & Machining Control

• Perform in-line inspection during final machining, including:
• Keyway
• Threading
• Circlip groove
• Step length distances
• Step diameters
• Verify proper job markings for circlip grooves, keyway positions, and lengths before operation starts.
• Allow machining operations only after QC approval to avoid rejection.

3. Control Plan & Dimensional Records

• Record actual dimensions in the control plan at each stage, including:
• Before grinding
• After grinding
• After hard chrome plating
• After rubber coating
• Dimensions to be recorded include step lengths, keyway dimensions, groove dimensions, and all drawing-specified parameters.

4. Rework & Process Control

• If any rework is identified in rollers:
• Coordinate immediately with Mr. Bhargavbhai and the production team.
• Complete rework at the same stage whenever possible.
• Punch required identification details on roller shaft face:
• Drawing number
• Serial number
• Company symbol
• Vendor code

5. Grinding & Post-Grinding Inspection

• After QC approval, send jobs for grinding (in-house or outsourced) as discussed with Mr. Bhargavbhai.
• Perform detailed inspection on the grinding machine after grinding completion, checking:
• Taper
• Runout
• Diameter
• All drawing-specified dimensions
• Instruct grinding operators on proper job packing, including:
• Rust preventive oil
• Stretch roll
• Bubble sheet
• Corrugated cardboard
• Cotton patti (where required)

6. Vendor Inspection & Outsourced Processes

• Visit vendor locations for inspection when required, such as:
• Hard chrome plating (HCP)
• Rubber coating
• VMC work
• Outsourced grinding
• Prepare inspection reports, share them in the WhatsApp group, and file them in the relevant inspection records.
• If the job is approved at vendor location, inform Mr. Parth for material collection.

7. Incoming Material & Final Inspection

• Carefully supervise unloading of materials returned from vendors.
• Inform production if any pending operations are required (e.g., end shaft grinding, bore buffing).
• Check all dimensions after each process and update inspection reports.
• After completion of all processes, place jobs safely in the inspection or dispatch area.
• Submit all inspection reports to Mr. Bhargavbhai.

8. Third-Party Inspection Support

• Keep drawings and measuring instruments ready for third-party inspection.
• Assist the inspector during inspection and ensure measurements are checked jointly.
• Submit third-party inspection reports to Mr. Bhargavbhai.

9. Packing & Dispatch Responsibility

• Perform final packing of rollers with utmost care, including:
• Applying rust preventive oil on ground and hard chrome plated parts
• Applying rust preventive varnish on roller end shafts
• Packing main OD and end shafts using stretch roll, bubble sheet, corrugated cardboard
• Special packing for hard chrome plated and rubber rollers using cotton Patti where required
• Attach company tag on each roller mentioning:
• Item code
• Purchase Order number
• Pack material in wooden boxes when required.
• Inform Mr. Bhargavbhai after final packaging for dispatch.

10. Dispatch & Documentation

• Ensure safe loading during dispatch.
• Take dispatch photos after loading and share them in the WhatsApp group without fail.
• Submit dispatched material drawings to Mr. Bhargavbhai without exception.

11. Accountability

• Take full responsibility for production quality, inspection accuracy, packing, and dispatch coordination.
• Maintain an ownership mindset:
• “Responsibility is mine” throughout the production and quality process.