Virtual Manufacturing Engineer - Assembly Process Simulation

Virtual Manufacturing Engineer – Assembly Process Simulation

We are looking for a Virtual Manufacturing Engineer to support digital DPA5 validation Static & Dynamic study and assembly process planning for new vehicle programs. The role involves performing virtual feasibility studies, simulating assembly processes, and ensuring ergonomic and efficient manufacturing solutions using industry-standard tools.

You will collaborate with global teams to validate designs, optimise assembly sequences, and develop detailed process documentation that supports production readiness.

Responsibilities

• Conduct virtual feasibility reviews using digital mock-ups to identify design-for-assembly (DFA) issues, interferences, and clearance constraints
• Perform static assessments using Vis Mockup and dynamic simulations using Process Simulate
• Build and validate assembly processes including tooling access, operator reach, and robotic paths
• Evaluate ergonomics and safety for manual operations and ensure cycle-time feasibility
• Create, update, and maintain process sheets within Vehicle  Process Sheet (VPS)
• Develop and manage the Bill of Process (BoP), aligning parts, tools, and sequences to workstations
• Maintain MPP (Manufacturing Process Planning) structures in Teamcenter
• Create and maintain project checklists and documentation (inputs, tracking, outputs)
• Collaborate with global stakeholders for design reviews, feedback, and project updates
• Support training and development of team members

Education

• Bachelor’s degree or Diploma in Mechanical, Mechatronics, Production, or Automobile Engineering

Experience

• 1–3 years of experience in digital manufacturing or virtual assembly simulation
• Hands-on experience with one or more tools: Teamcenter, Process Simulate, Vis Mockup
• Hands-on experience with New Process sheet writing (VPS)

Skills

• Understanding of manufacturing processes and assembly workflows
• Knowledge of ergonomics and safety in assembly environments
• Ability to interpret engineering designs and BOM/BoP structures
• Strong problem-solving and collaboration skills.
• Familiarity with Siemens Process Simulate, 3D CAD, Teamcenter, Vis Mockup, preferred.
• Familiarity with Final Assembly tooling, processes and facilities preferred.

Experience Level

Mid Level