Deputy Manager - Operational Excellence and Lean Manufacturing
Borgwarner Emission System
Apply on company website
Deputy Manager - Operational Excellence and Lean Manufacturing
Borgwarner Emission System
Chennai
Not disclosed
Job Details
Job Description
Deputy Manager - Operational Excellence & Lean
Drive Operational Excellence initiatives by implementing Lean Manufacturing, TPM, and Continuous Improvement methodologies to enhance productivity, quality, cost, delivery, and safety performance. Lead cross-functional teams to build a culture of continuous improvement and sustainable operational performance.Provide know-how and training to teams, support leadership and executive teams in developing OpEx strategies and promote a continuous improvement mindset along with waste elimination.
Utilize tools such as DMAIC, PDCA, process mapping, Lean, Quick Setup (SMED), Ishikawa, 5 Whys, brainstorming, and A3.
Promote a mindset of accountability, innovation, and continuous improvement to build a high-performing and resilient manufacturing organization.
1. Lean & Continuous Improvement
- Lead deployment of Lean tools (Kaizen, VSM, 5S, SMED, Poka-Yoke) Identify and eliminate waste across processes
- Drive productivity improvements and cost-saving initiatives in plant
- Facilitate Kaizen events and CI workshops
2. Operational Excellence Deployment
- Implement Operational Excellence roadmap aligned to business goals
- Representing the plant in Global Operational Excellence leadership monthly meetings & Forums
- Support plant in achieving world-class manufacturing standards
3. Problem Solving & Root Cause Analysis
- Lead structured problem-solving (8D, RCA, A3, Six Sigma)
- Ensure closure of chronic issues through systemic improvements
4. TPM Improvements
- Drive Total Productive Maintenance (TPM) pillars
- Support to Improve equipment uptime (OEE improvement)
5. Digitalization & Process Standardization
Promote use of digital and AI tools (MES, SCADA, Power BI dashboards)
Standardize SOPs, processes, and best practices
6. Cross-functional Collaboration
Work with Production, Quality, Maintenance, Supply Chain and Human Resource teams.
Lead cross-functional improvement projects
What we are looking for:
Education: Engineering
Language: Fluent English
Specialization: Industrial Engg/Mechanical
Minimum Experience:10-15 Years
Technical Competencies
Competency Requirement Level
Experience in industrial processes (machining and assembly) Mandatory
5S / A3 / PDCA / 4 Steps Mandatory
Advanced MS Office Preferred
SMED / 5 Whys Mandatory
Lean Manufacturing Preferred
Value Stream Mapping (VSM) Preferred
Black Belt / Green Belt / DMAIC Certification Preferred
Kanban Mandatory
Kaizen Mandatory
Total Productive Maintenance Mandatory
Problem solving tools & Techniques – 8D, 7QC tools Mandatory
Internal Use Only: SalaryGlobal Terms of Use and Privacy Statement
Carefully read the BorgWarner Privacy Policy before using this website. Your ability to access and use this website and apply for a job at BorgWarner are conditioned on your acceptance and compliance with these terms.
Please access the linked document by clicking here, select the geographical area where you are applying for employment, and review. Before submitting your application you will be asked to confirm your agreement with the terms.
Career Scam Disclaimer: BorgWarner makes no representations or guarantees regarding employment opportunities listed on any third-party website. To protect against career scams, job applicants should take the necessary precautions when interviewing for and accepting employment positions allegedly offered by BorgWarner. Applicants should never provide their national ID numbers, birth dates, credit card numbers, bank account information or other private information when communicating with prospective employers or responding to employment opportunities online. Job applicants are invited to contact BorgWarner through BorgWarner’s website to verify the authenticity of any employment opportunities.
Experience Level
Senior LevelJob role
Work location
Chennai - India
Department
Production / Manufacturing / Engineering
Role / Category
Manufacturing Operations
Employment type
Full Time
Shift
Day Shift
Job requirements
Experience
Min. 10 years
About company
Name
Borgwarner Emission System
Job posted by Borgwarner Emission System
Apply on company website