Design Failure Mode and Effects Analysis (DFMEA) Manager

Manager - DFMEA

Roles and Responsibilities

 

• Lead DFMEA Sessions: Moderate and facilitate design failure workshops, guiding engineering teams through structured brainstorming and risk evaluation
• Risk Mitigation: Identify potential failure modes, causes, and effects; track the reduction of Risk Priority Numbers (RPN) and implement recommended actions
• Standardization & Governance: Ensure all project documents comply with industry standards (e.g., AIAG/VDA FMEA Handbook) and internal quality guidelines
• Cross-Functional Collaboration: Serve as the primary interface between R&D, manufacturing, and quality teams to ensure designs are optimized for manufacturability and testing
• Mentorship & Training: Educate engineering teams on DFMEA methodologies, fostering a team-oriented and risk-aware product development culture
• Data-Driven Strategy: Maintain DFMEA databases and leverage field data, warranty claims, and lessons learned to enhance future design robustness

 

Essential Skills

 

• Technical Mastery: Deep understanding of mechanical, electrical, or systems engineering depending on the industry (e.g., Automotive, Electronics, Manufacturing)
• Methodology: Strong knowledge of AIAG/VDA methodologies, Geometric Dimensioning & Tolerancing (GD&T), and Six Sigma principles
• Software: Proficiency in FMEA software, PLM systems, and relevant CAD platforms
• Soft Skills: Exceptional leadership, conflict resolution, and communication skills to influence cross-functional teams and external stakeholders

Experience Level

Mid Level